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Continuous Annealing Line and Pre-treatment - Corus (Belgium)

Client Corus Aluminium n.v. CALP - Corus Aluminium
Industry Aluminium
Start 05 / 2000
End 04 / 2002
Budget 55 Mio euro
     
Project Scope

Project definition and basic layout
Specifications and call for tenders for various equipment
Building and environmental permitting
Detailed follow-up of civil engineering studies
Follow-up of the automation
Overall as well as part of the detailed layout supervision and layout engineering
Contractual and detailed project time scheduling
Technical coordination of the civil and erection works
Project documentation
CE-certification
IPS Scope

Project definition and basic layout
Specifications and call for tenders for various equipment
Building and environmental permitting
Detailed follow-up of civil engineering studies
Follow-up of the automation
Overall as well as part of the detailed layout supervision and layout engineering
Contractual and detailed project time scheduling
Technical coordination of the civil and erection works
Project documentation
CE-certification
Description

For this project the goal was defined as “Construction of a continuous annealing and pre-treatment line for automotive body sheet complete with building, cranage and utilities”. The owner of the project (Corus Aluminium n.v.) planned a yearly capacity of 82.000 tonnes per year. Therefore the line speed specified at 100 m/min. The building is 240 m long and is 23 m high. All specified equipment is intalled in the building. The length of the line is 228 m, with 2 levels. Total steel structures of about 1500 T support the building as well as the installed equipment. The equipment consists of a fully automatic uncoiling and recoiling sections, degreasing, floating furnace and quench, tension leveller, pickling, passivation and dry lube.

Product description:

Date of 1st machine order: 1 September 2000
  Start of ground works: October 2000
  Building air and water tight: April 2001
  Start of machine erection: July 2001
1st production: May 2002
  Qualification with automotive customers: June 2002 – December 2002
  Official opening: 28 march 2003
Building dimensions: 240 m (L) x 44 m (B) x 23 m (H)
Line dimensions: 230 m (L) x 16 m (H) / - 6,5 m (D)
  Strip length in the line: 1100 m
  Max. Strip dimensions: 2300 mm x 3,5 mm
  Min. Strip dimensions: 800 mm x 0,5 mm
Length floating furnace: 63 m
  Length cooling zone: 30 m
  Max. Strip speed: 80 m/min
  Actual Production capacity in 6 days: 85.000 ton/yr

CALP - Process

   


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